Implemented projects of MPS Software

Facility Automation
April 2025 г.

Назначение системы

The system implemented on the MasterBMS platform is used for efficient management of various subsystems such as ventilation, heating, power supply, water supply, lighting, and others, providing a high level of control and optimization of their operation. 

Задача реализации новой системы

Modernization of the existing automation and dispatching (A&D) complex. Replacement of Siemens software and equipment was necessary due to their inability to adapt and expand functionality. Additionally, it was required to improve the system's operational characteristics and enhance its reliability.

Внедрение новой системы также включало ряд других целей:

Increased system flexibility for its future modernization;
Ensuring a seamless transition;
Retention of the familiar interface for operational personnel;
Improved monitoring quality for engineering systems;
Integration with the warehouse lighting system.

Решение

As part of the automation and dispatching system modernization, the MasterBMS platform was selected, providing flexibility, scalability, and convenient integration with building engineering systems. The implementation included a comprehensive upgrade of hardware and software, which allowed covering all key engineering systems of the facility.

The system configuration includes 8 subsystems and 46 installations:

  • 1 Windows server

  • Remote dispatcher connection (Client MasterSCADA 4D)

  • Video wall with 4 monitors

  • General ventilation (10 installations of various types, 5 exhaust groups with 6 fans each) – OWEN TPM 1033, ONI PLR-S

  • Heat supply (2 ITPs, 1 boiler room)

  • Electric power supply (2 diesel generators, 4 low-voltage cells)

  • Water supply and drainage (pump station, 3 drainage sumps) – Grundfoss, ONI VFD, Siemens 1200

  • Lighting (3 internal warehouse lighting cabinets)

  • Resource metering system (2 electricity meters)

  • Cold supply (15 VRF units)

  • Server room environmental parameter monitoring

  • Snow melting unit

  • MODBUS, Profinet IP protocols

A mimic diagram provides an overview of the office-warehouse complex's site plan, displaying key engineering assets and their live operational parameters. The SCADA system enables real-time monitoring and control of the various equipment.

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The system status overview uses a tile-based interface. In this layout, each engineering system is represented by an individual tile containing a graphical icon. Color coding provides an immediate status overview: normal operation (white icon on a dark background), alarm or critical state (red tile background), and equipment failure/inactivity (gray icon on a dark background).

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A subsystem for real-time monitoring and control of two ventilation units.

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IHS control window.

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The implementation process of MasterBMS was carried out in stages, with special attention paid to maintaining a familiar interface for operators, as per the requirements of operational personnel. This approach facilitated quick and comfortable mastering of the functionality.

One of the key objectives was to create a sophisticated reporting system that allows real-time monitoring of engineering systems' status. Data analysis tools provided high-precision monitoring, while the application of machine learning (ML) algorithms enabled prediction of potential failures and optimization of ventilation and heat exchanger operations. Additionally, the availability of custom substrates (custom option) ensured compliance with the requirement to maintain a familiar interface.

Daily energy meter report.

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Daily Operations & Maintenance Report (Non-Routine)

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Функции системы

ПО MasterSCADA, установленное на автоматизированных рабочих местах, предоставляет следующие функции:

Centralized Real-Time monitoring of utility systems;
Remote operator access via MasterSCADA 4D Client;
Management of critical systems: HVAC, Heating, Electrical Power, Water, and Lighting;
Fault forecasting and process optimization based on machine learning;
Автоматизированная система отчетности для оперативного принятия решений.

Результат

The implementation of the MasterBMS system has achieved significant technical and commercial advantages.

Technical advantages:
  • Elimination of sudden failures that previously led to costly repairs;
  • Provision of local climate control capability for laboratories without contacting the dispatcher;
  • Reduction of daily patrol time due to inclusion of more instrumental monitoring points in the system;
  • Decreased failure rate of heat exchangers and reduced routine maintenance – transition to condition-based maintenance.

Commercial advantages:
  • Energy cost savings through optimized operating modes of installations;
  • Reduction of losses from system downtime and repairs;
  • Maintenance cost savings.

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