Implemented projects of MPS Software

Heat&Power
December 2023 г.

Назначение системы

The fuel, water, and chemical reagent accounting system in the tanks of the mazut oil facility and chemical workshop of the CHP is designed for receiving, storing, and supplying the product, as well as monitoring the system's technological parameters.
CPCS was developed for the following production facilities

  • Mazut oil facility
  • Chemical workshop
  • Heat and power engineering complex (CHP)
Задача реализации новой системы

Collection, processing, storage, and provision of data on technological parameters of technical processes. Operator notification when monitored parameters exceed allowable limits. Archiving of monitored parameter values and generation of historical trends.

Внедрение новой системы также включало ряд других целей:

Increased management responsiveness;
Centralization of control;
Automation of processes;
Reduction of operating costs.

System Block Diagram.
The system consists of two main PLCs: the Mazut Oil Facility PLC and the Chemical Workshop PLC, which are connected via the Modbus RTU interface through an RS232-Ethernet converter to the local network. Operators work through operator workstations, each equipped with the Windows 10 operating system and MasterSCADA RT 4D Local W software. These workstations are connected to the network via Ethernet and provide real-time monitoring and control of technological processes.

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Решение

For the automation of fuel, water, and chemical reagent accounting at the Kachkanar CHP, MasterSCADA 4D 1.2 software was selected in combination with MasterOPC Universal Modbus Server. This choice was driven by a number of key advantages: support for Russian hardware platforms, architectural flexibility, and the ability to externalize part of the code into separate libraries for subsequent use. MasterSCADA 4D ensures high-speed data acquisition and full real-time control of technological processes, significantly improving management responsiveness and reducing the likelihood of emergencies.

A window "Mazut Oil Facility" with tanks for mazut oil storage and a fire-fighting tank. Parameters (volume, level, and temperature) are displayed, and it includes functionality for setting parameter limits and the ability to view trends.

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A window "Chemical Workshop" with acid and alkali tanks, each with a volume of 63 m³. Displays level, volume, and temperature parameters for each tank. Includes settings for measurement limits, trend display, and an event log at the bottom of the screen.

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Extended events archive window

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Trend examples

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The system was successfully integrated with the measurement and control instrumentation and PLCs installed at the operator workstations, enabling continuous monitoring and control of technological processes. Thanks to support for standard data exchange protocols such as Modbus, the solution easily adapts to the customer's infrastructure and ensures reliable integration with other systems.

Функции системы

ПО MasterSCADA, установленное на автоматизированных рабочих местах, предоставляет следующие функции:

Monitoring of technological parameters;
Timely notification of operators
Creation of a data archive;
Management of technological operations through a unified system.

Результат

The fuel, water, and chemical reagent accounting system at the Kachkanar CHP provides real-time operational monitoring of parameters, which has reduced the risks of emergency situations. Improved accuracy of control and resource accounting has led to a reduction in operating costs and optimization of operator work. Process automation has increased the level of safety and efficiency of technological operations.

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